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Technology for Manufacturing

A plant should see today's jobs before someone has finished typing yesterday's report.

Direct answer

Manufacturing software is useful when the floor and the office are reconciling the same shift in different files. Sunbeam builds the job list, the handover and the few numbers someone acts on. We do not arrive with a generic factory suite and look for a problem to attach it to.

Where the work breaks

The problems we expect to hear.

The shift report arrives too late to use

Output, delays and scrap are written up after the fact, often the next morning. By then the decision they should have informed has already been taken on a guess.

Jobs live in spreadsheets and on the floor

Planning has one sequence, the supervisor has another, and a rush order was agreed on a call. Nobody can say which job is blocked on material.

Knowledge of the process sits with one person

Quality checks, changeovers and the 'real' way a job is closed are known to a supervisor. A leave day changes the output, because the steps were never written into the workflow.

What we would build

A first system sized to the actual work.

  1. 01

    A job list the floor and the office share

    What is running, what is next, and what is blocked. Updates are small enough that a supervisor will make them during the shift, not after it.

  2. 02

    A short report that comes from those updates

    Output and exceptions for the people who act on them. Extra charts are added only when a decision needs them. The aim is to retire the morning retype.

  3. 03

    A quality or material step where the loss actually is

    If the pain is incoming material, in-process checks, or dispatch, that is the screen. A full inventory system is a different scope and only makes sense when stock itself is the constraint.

How the system has to behave

Practical constraints, decided before the build.

  • Screens that work where the update actually happens, including a shared terminal
  • A small set of statuses the team agrees mean the same thing
  • Connections to an existing accounts or inventory tool when the data should not be typed twice

Answers that sit behind this work

FAQ

Questions from Manufacturing teams.

Can you build a manufacturing dashboard?

Yes, after we know which decision it changes. A dashboard fed by a spreadsheet that is typed the next morning does not make the shift more visible.

Can you replace our spreadsheets?

When a spreadsheet is being edited by several people or is the only record of a job. If a single planner still runs one file successfully, the first step may be smaller than a new system.

Can you work with older machines and software?

We look at what data can actually leave the current system. Where there is no interface, the practical design includes a deliberate, small manual step rather than a fantasy integration.

Not every operational issue needs custom software. See when Sunbeam is not the right fit, compare practical options in our decision guides, or .